The sourcing of raw material that are used in the manufacturing process by manufacturers has for a long period been done in liquid form. This has and continues to happen to a huge extent because handling liquids is better. However, it is time to change because sourcing raw materials in form of powder is proving to be more beneficial than sourcing materials in liquid form. One of the advantages is that shipping costs are reduced. This is worth knowing about High efficiency powder induction.
One is able to save a lot more in case the raw materials are bought in large quantities. However, purchasing powders could be problematic in case one does not have a good in-house system that can convert the solid to liquid form. The process of converting powders into liquid is supposed to be simple. It normally involves pouring the solid substance into a liquid and stirring to form a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
One is able to save a lot more in case the raw materials are bought in large quantities. However, purchasing powders could be problematic in case one does not have a good in-house system that can convert the solid to liquid form. The process of converting powders into liquid is supposed to be simple. It normally involves pouring the solid substance into a liquid and stirring to form a liquid.
In reality, the process is more complicated than that. The process of mixing can cause a lot of problems in the work environment. First, there is generation of huge amounts of dust during the mixing process. Pouring powders into liquids generates a lot of dust. The dust can spread around the workplace, resulting in respiratory issues among workers.
The dust can also cause equipment failure when it finds its way into circuit boards of various machines used in the workplace. It also settles on surfaces, causing the workplace to be dirty. When all these events happen, there is a lot of waste to the product. The risk of explosion also exists. The mixing process also results in the build-up of lumps and agglomerates on the internal walls of the mixing equipment.
The lumps grow in size gradually, impeding the mixing process a lot in the end. The lumps will have to be removed through shearing to boost efficiency. The cost of removal drives overall cost of production up. Knives used to open product bags sometimes fall in the equipment when powders are being poured. This leads to equipment failure and contamination of the product.
In order to avoid negative effects, numerous companies have invested in efficient systems which make it possible to mix powders in enclosed environments. An efficient system employs transport and dispersing system (TDS) that inducts powders directly into liquids without forming dust. This implies that one will not have to use knives or other similar tools. Also, it eliminates formation of lumps on container walls.
TDS systems work by cresting a vacuum inside the container where powders are poured. Powders are sucked into the container directly without dust getting formed. It is also possible to remove the exact amount of content in the bag according to process requirements. For example, the TDS system makes it possible to suck only half of the contents of a bag while preserving the rest.
The remaining material is normally left in the bag where it can be used later. With this system, handling harmful substances is done more efficiently. Some of the harmful powders that need to be handled using TDS systems are diatomaceous, silica, black carbon, and pigments.
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