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Monday 26 September 2016

Sanitary Process Piping Maintenance Procedures And Sanitation Methods

By Andrew Wright


Food processing utilities are either cleaned in place or cleaned out of place. These techniques offer processors a degree of hands on control and enhances the ability of sanitation experts to purify and sanitize the production equipment. Restaurant proprietors or manufacturers should exercise a high degree of caution to comply with all the safety ordinances in the trade.

To purge the inner surfaces of tanks, the principle used is CIP. These are for containers designed for liquid or semi liquid foodstuffs. These apply to the large apparatus, kettles and the sanitary process piping. The procedure depends on circulating specific detergents so that they become jettisoned in an effort to wash off dirt by force.

These interior cleansing solutions are meant to eradicate residue and harmful bacteria. The liquids do flow back to a main hub to be reused later on. This operation is largely ran by computer and is based on standards that monitor mixing, flow and timing. Manipulating the temperature and velocity of fluids is also performed to optimize the cleanup.

The above method is often deployed in plants where flow type materials are being created. These constitute dairy, juice products and beverages and also aseptic packaging facilities. Examples are jam, marmalade, soups and tomato based products as well as salad dressings. These days, manufacturers are expanding the application of CIPs towards semi solids just like stews and spread cheese.

Before commencing operations, small parts should be dismantled because these pieces are going to be scrubbed later on. 80 degrees F is the ideal temperature for pre rinsing some equipment and cleansing it from soil to minimize protein coagulation. These steps are followed with a meticulous rinsing of water.

Some sanitizers and agents used for CIPs are hypochlorites and chlorine gas. These sanitize the surfaces but pH levels should be stringently controlled. Left unchecked, the gas becomes a corrosive material so be sure you are knowledgeable enough to manage the activities, if not consult with certified professionals. The hypochlorites constitute sodium, potassium and calcium hypochlorite. While these cleansers are reliable, pH monitoring must never be neglected.

The latter process, COP involves cleaning the different parts not exposed to the former sanitation proceedings. These constitute the knives and spoons and the smaller items such as the valves and fittings. The rinse temperature is ideally 180F good for fifteen minutes. Some things you will be doing are dry cleaning to remove dust and other debris like soil from equipment. Soaping and scrubbing the tools in designated tanks or vessels and post rinsing to remove any residual detergents.

Before starting with the COP, pre operational measures are taken. Keep in mind that sanitation is an incremental sequence that must be followed chronologically. A large crew does not dictate precision if short cuts are taken and your efforts and purifying are defeated. You should therefore ensure that everyone is tightly coordination and that every phase is navigated in the proper order.

Business owners who are not technical minded should develop an interest in these processes to better boost their quality controls. Entrepreneurs who have not studied the culinary arts should never forget how important oversight is. When building your establishment, you must contract only the reliable service providers so that your pipes and other facilities will function flawlessly.




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